Tired of Paying Too Much for Industrial Powder Coatings?

If you operate an industrial manufacturing facility, you know that powder coating is fundamental for getting a long lasting, high-quality finish on your products. However, the cost of powder coating can accumulate rapidly and impact into your profit margins. 

Is there a method to get the finish you need without burning a hole in your pocket?

Fotunately there are numerous factors to consider that can help make your industrial powder coating process more budget friendly. 

Let’s take a closer look.

Volume Matters

The volume of parts you need to coat is a significant factor in determining powder coating costs. The principle of economies of scale applies in this case – the more parts you can coat simultaneously, the lower the cost per part will be. It is advisable to group together as many similar parts as possible to optimize the efficiency of each coating process.If feasible, consider designing parts that are more suitable for efficient powder coating.

Choose the Right Powder

All powder coating materials are not created equal. Higher-performance powders can be durable, scratch free, or specialized finishes will typically cost more. Review your actual performance requirements and be strategic about the color you choose. Custom colors often come with a higher pricing. Using off-the shelf-colors will definitely be a cost saving option.

Invest in the Right Equipment

The equipment you use for powder coating can have a great influence on your costs. Outdated application equipment may result in more powder waste and rework. Similarly, an undersized curing oven could lead to poor results and the need to re-coat parts arises.

It is advisable to consider upgrading to more advanced and efficient powder coating equipment. Although the initial investment may be higher, the long-term savings achieved through reduced powder usage and improved first-pass yield can make it highly beneficial.

Don’t Overlook Maintenance

Proper maintenance of your powder coating equipment is important for lowering the costs. Useless components can lead to poor atomization, clumping, and other issues that increase your powder consumption and number of reworks.

Keep a  regular maintenance schedule and adhere to it. Thoroughly clean your spray guns, recover powder from your booth, and calibrate your equipment. This active approach can pay big profits in the long run.

Partner with the Right Provider

If your company lacks the necessary expertise to handle powder coating internally, it is essential to collaborate with an external service provider. It is advisable to review the potential partners and choose one that can provide great outcomes at a competitive price.

When searching for a provider, prioritize the experienced ones .They should be capable of offering valuable advice on the most cost-efficient powder and application methods that meet your needs. Additionally, it is important to ask about their quality control procedures to ensure consistent results and minimize the need for rework.

Labor Efficiency

Skilled labor is crucial but can be costly. Training your employees regularly can be a good option. These employees work faster with less mistakes, saving both time and money. Moreover, automated systems can minimize labor costs. Robots and automated conveyors provide consistent application and increase production speed.

Quality Control

Invest in quality control measures. Frequent inspections prevent defects, reducing the need for expensive rework. Use instruments like gloss meters, adhesion testers, and thickness gauges to make the coating meet specified standards.

Environmental Considerations

Adhering to environmental regulations may lead to increased expenses. To prevent penalties, it is vital to follow local laws. Start adopting sustainable methods like utilizing low-VOC powders, which not only benefit the environment but also make you eligible for tax benefits and refunds.

Packaging and Shipping

Consider packaging and shipping costs. Quality packaging protects your products, reducing damage during transportation. This reduces returns and other costs. Additionally, burgain on shipping rates with carriers to find a cheap option.

Customer Feedback

Always pay attention to customer feedback. Addressing customer concerns instantly can prevent costly returns and maintain your good reputation. Satisfied  customers often lead to renewals, which is more cost-effective than acquiring new customers.

Putting It All Together

Implementing these strategies ensures you remain competitive in the market while providing high-quality coatings. So, take action today and start saving on your industrial powder coating processes.

Who can be your partner in this?

Genuinely it’s Mobifab

Our highly experienced metal fabrication and finishing team offers over 400 years of expertise in the latest cost-effective powder coating technologies.

Call Us Now !!

(803-250-6594)